Noticias

Demonstrating the power of connected enterprise tools, Rockwell Automation unveiled a completely virtualized, end-to-end cookie production and packaging line designed to help manufacturers optimize operations prior to physical deployment. The simulated line addresses the entire operational sequence—stretching from raw dough preparation and mixing to baking, cooling, multi-stage packaging, and final robotic palletizing.

Central to this demonstration is Emulate3D digital twin software, which models physical equipment and mechanical behaviors with high fidelity. By integrating advanced hardware solutions like iTRAK intelligent track systems, the platform allows engineering teams to perform concurrent design tasks, test control sequences, and validate mechanical integrity well before physical commissioning takes place. This approach drastically mitigates deployment risks, shortens time-to-market, and simplifies cross-functional workflows across engineering and maintenance divisions.

The multi-vendor ecosystem brings together prominent original equipment manufacturers (OEMs) within a unified digital environment. Royal Kaak manages initial processing and dough mixing simulations, while GEA handles depositing, baking, and cooling phases. Primary and secondary packaging operations are virtualized via Mespack and Vimco equipment models, respectively, with Cetec Industrie directing end-of-line palletizing solutions.

To bridge disparate machine architectures, the setup relies on an open, scalable data foundation powered by FactoryTalk Optix software. This framework establishes a unified data layer across all vendor platforms, ensuring seamless interoperability, accurate product traceability, and real-time operational analytics. The underlying software infrastructure also supports predictive analytics software and artificial intelligence tools to monitor quality and line efficiency continuously, supported by operational defense capabilities via the SecureOT cybersecurity platform.

By demonstrating how independent machinery can be integrated into a cohesive, data-driven operation, the showcase highlights a clear path forward for scalable, connected manufacturing environments.

Learn more by visiting the officialRockwell Automationplatform, or browse specialized inventory includingRockwell Automation systemsandAllen-Bradley ControlLogix components.